Molding Process
Technical Precision. Controlled Process.
As one of the fundamental stages of our manufacturing operations, the molding process is planned and carried out in accordance with customer technical drawings, specifications, product requirements and specific project requirements. With our in-house tooling infrastructure, we develop and manufacture tooling solutions within our own facilities, while carrying out the necessary controls throughout the process, from the selection and inspection of raw materials to forming and laboratory verification. This ensures that each production process progresses in a controlled manner in accordance with defined technical and quality criteria.
KALIP ALTYAPISI
In-house tooling solutions for our products
ÜRETİM KAPSAMI
Series production and customer-specific projects
PROSES YÖNETİMİ
Coordination of tooling, compounding and production processes
- 01
Mold Design and Manufacturing
The molds required for our series production products and customer-specific projects are prepared in-house. Mold solutions are developed according to product requirements, manufactured internally and subject to the necessary checks before being released for production.
- 02
Raw Material Selection
The appropriate rubber type and required auxiliary materials are determined in accordance with the requirements specified in the customer’s technical drawing, specifications and special requests.
- 03
Raw Material Inspection
The conformity of the raw materials to be used, batch/lot information and required incoming inspection results are verified. Materials that have passed the required checks are released for the production process.
- 04
Raw Material Forming
Following the completion of incoming inspections, the rubber material is formed into sheets, strips or other required forms suitable for the subsequent production process.
- 05
Laboratory Testing
The necessary laboratory inspections and tests are performed to verify that the prepared rubber material meets the specified technical requirements. Depending on the requirements, tests such as hardness, density, rheometer (T90/TS2), tensile strength, elongation at break, compression set and other relevant tests may be performed.
- 06
Evaluation of Results
Laboratory test results are evaluated against customer technical requirements, technical drawings, specifications and applicable internal acceptance criteria.
- 07
Approval and Release to Production
Material that has been verified as conforming is approved for use in the production process and transferred to the relevant production stage. For non-conforming materials, the necessary corrective actions and re-inspection procedures are carried out.
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